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OVERSIZE LOAD SECUREMENT GUIDE

Understanding Chain Grades for Oversize Loads

Learn the differences between Grade 30, Grade 70, Grade 80, and Grade 100 chains, their working load limits, common applications, and key cargo securement considerations for heavy-haul transportation.

Choosing the Right Chain Grade

For securing oversize loads in the United States, Grade 70, Grade 80, and Grade 100 chains are commonly used. Grade 70 is widely used for transportation and load securement, while Grade 80 and Grade 100 are selected for heavier loads and lifting applications where greater strength is required. The correct chain must always be selected based on the load, securement method, working load limit, and applicable regulations.

Chain Grades and Their Uses

Each chain grade is designed for a different level of strength and application.

Grade 30
GENERAL PURPOSE

General Purpose Chain

Low-strength carbon steel chain intended for basic applications and not for overhead lifting.

Material Carbon Steel
Finish Zinc / Galvanized
Use Basic Applications
Warning Not for Lifting
Grade 70
TRANSPORT

Load Securement & Towing

Heat-treated carbon steel transport chain widely used for trucking, logging, towing, and heavy cargo securement.

Material Heat-treated Carbon Steel
Strength ~20% above Grade 43
Finish Gold Chromate
Warning Not for Overhead Lifting
Grade 80
HIGH STRENGTH

Overhead Lifting & Heavy Loads

High-strength alloy steel chain used for lifting, rigging, construction, towing, and heavy-duty securement.

Material Alloy Steel
Heat Treatment Yes
Standards NACM / ASTM / OSHA
Use Lifting & Towing
Grade 100
MAX STRENGTH

Heavy Lifting & Critical Loads

High-strength alloy chain offering greater strength than Grade 80 for demanding lifting and heavy-load applications.

Material Alloy Steel
Strength ~25% above Grade 80
Finish Protective Coating
Use Critical Heavy Lifting
G70
BEST FOR HAULING

Heavy Cargo Securement

A common choice for flatbeds, lowboys, equipment hauling, logging, and other transportation applications.

Typical Equipment Flatbeds / Lowboys
Common Pairing Ratchet Binders
Best Use Transport Securement
G80 / G100
HEAVY DUTY

Extreme Loads

Higher-grade chains are commonly selected when greater strength is required for heavy lifting, rigging, or demanding cargo operations.

Best For Heavy / Critical Loads
Material Alloy Steel
Primary Benefit Higher Strength

Chain Grade Comparison

A quick overview of how the most commonly discussed grades differ.

Grade Material Typical Use Lifting
30 Carbon Steel General purpose No
70 Heat-treated Carbon Steel Transportation / Towing No overhead lifting
80 Alloy Steel Heavy lifting / Rigging Yes
100 Alloy Steel Critical heavy lifting Yes

Example Working Load Limits

Working Load Limit (WLL) depends on chain size, grade, configuration, and the manufacturer's specifications.

Grade 30

1/4 inch 1,300 lbs
1/2 inch 4,500 lbs
1 inch 17,900 lbs

Grade 70

1/4 inch 3,150 lbs
1/2 inch 11,300 lbs
Application Transport Securement

Grade 80

3/8 inch 7,100 lbs
1/2 inch 12,000 lbs
1 inch 47,700 lbs

Grade 100

3/8 inch 8,800 lbs
1/2 inch 15,000 lbs
Strength ~25% above Grade 80

FMCSA Cargo Securement Rules

Federal cargo securement requirements apply to interstate commercial motor vehicles and are designed to prevent cargo from shifting, falling, or rolling during transportation. Securement systems must be capable of handling the forces generated during braking, acceleration, and turning.

0.8g Forward deceleration
0.5g Rearward acceleration
0.5g Lateral acceleration

General Cargo Securement Guidelines

Proper securement combines the correct devices, positioning, tension, and inspection practices.

Immobilize the Cargo

Cargo should be secured or immobilized using suitable structures and securement equipment.

  • Dunnage
  • Shoring bars
  • Tiedowns
  • Dunnage bags

Prevent Rolling

Cargo capable of rolling should be restrained so that movement cannot loosen the securement system.

  • Chocks
  • Wedges
  • Cradles
  • Blocking systems

Aggregate WLL

Aggregate working load limit should be sufficient for the cargo and the securement arrangement being used.

  • Consider tiedown WLL
  • Account for securement configuration
  • Follow applicable requirements

Minimum Tiedowns

Tiedown requirements depend on cargo length, weight, and whether the cargo is blocked or immobilized.

  • Short/light cargo may require 1 tiedown
  • Longer or heavier cargo requires additional tiedowns
  • Blocked cargo still requires securement

Inspect Chains

Inspect chains and binders before use and during long-distance transportation.

  • Check cracks
  • Check corrosion
  • Check elongation
  • Check damaged links

Protect Load Edges

Sharp edges can damage chains, straps, and webbing during transportation.

  • Use edge protection
  • Avoid damaged straps
  • Keep securement properly aligned

Commodity-Specific Securement Rules

Certain cargo categories have additional securement requirements.

393.116 — Logs Bundled logs may follow general rules while loose or debris logs may require enclosure.
393.118 — Lumber Bundled building products follow specific securement requirements.
393.120 — Metal Coils Specific rules apply to qualifying metal coil shipments.
393.122 — Paper Rolls Specific requirements apply to qualifying paper roll cargo.
393.124 — Concrete Pipe Applies to qualifying pipe carried on flatbeds and lowboy trailers.
393.126 — Intermodal Containers Containers must be properly secured to their chassis or trailer.
393.128 — Automobiles Applies to qualifying automobiles, light trucks, and vans.
393.130 — Heavy Equipment Includes bulldozers, loaders, tractors, and other heavy machinery.
393.132 — Flattened Vehicles Addresses intentionally flattened vehicles transported for recycling.
393.134 — Roll-On/Roll-Off Requires appropriate equipment and securement methods.
393.136 — Large Boulders Additional requirements apply to large rocks and boulders.

Oversize Load Securement Safety

Large freight creates additional risks that require planning before and during transportation.

Key Risks to Watch

Oversized transportation involves unusual dimensions, high weights, route restrictions, and changing road and weather conditions. Proper planning helps reduce load movement and improve overall safety.

Uneven Weight Distribution

Unevenly distributed cargo can increase axle loading and cause instability during turns or braking.

Loose Securement

Insufficient tension can allow cargo movement and reduce the effectiveness of the securement system.

High Winds

Strong crosswinds can increase rollover risk, particularly with tall or wide freight.

Heavy Rain

Wet roads can reduce braking performance and increase stopping distance.

Steep Inclines

Grades place additional demands on braking and drivetrain systems.

Route Restrictions

Low clearances, narrow roads, bridges, and restricted routes must be identified before departure.

Securement Devices & Tools

Selecting the right securement device depends on cargo type, weight, shape, and the required working load limit.

Chains & Binders

Best For: Heavy machinery

Common Grade: Grade 70 / 80

Benefit: High tensile durability

Blocking Systems

Best For: Load shift prevention

Examples: Wood beams / Steel supports

Benefit: Additional stability

Straps & Webbing

Best For: Pipes / Lumber / Awkward cargo

Material: Nylon / Polyester

Benefit: Flexible securement

Best Practices for Heavy-Haul Securement

1. Select the Correct Grade

Match chain grade and size to the cargo and required WLL. Do not select chain solely by appearance or breaking strength.

2. Inspect Before Use

Look for damaged links, cracks, corrosion, excessive wear, and deformation before connecting the chain.

3. Use Proper Binders

Pair the chain with an appropriate binder and make sure the system remains properly tensioned throughout the haul.

4. Protect Sharp Edges

Use suitable edge protection whenever cargo edges could damage chains, straps, or other securement equipment.

5. Recheck the Load

Stop and inspect the load after initial travel and whenever road, weather, or cargo conditions change.

6. Plan the Route

Check bridge restrictions, clearances, road conditions, permits, and other route-specific requirements before departure.

Need Help With an Oversize Load?

Safely transporting oversized freight requires the right equipment, proper securement, route planning, and awareness of applicable transportation requirements. For heavy-haul transportation support, contact Freedom Heavy Haul for pickup and delivery assistance across the United States.

Call 270-908-9656

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